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Mattress Sewing Automation Details

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The Infinity Coilers

The Touch Screen Interface allows for simple adjustments to virtually every part of the spring. This means that mechanical adjustments to the system are virtually eliminated. It’s also possible to store multiple spring configurations within the system memory. These can then be easily accessed at the touch of a button when required.

Technical Specification

Infinity Coiler System Features:

Variable Speed Servo Controlled Coil Production
Maximum Speed 65 Coils Per Minute
Uses Micro Gauge Wire
Full Servo Control
De-skilled Operation
Minimal Maintenance Costs

Coiler Technical Data (Standard Machine)

Wire Diameter Range: 1.40 mm to 1.80 mm
Spring height: 150 mm to 160mm
Coiling speed: 60 – 65 coils per minute

Swift Cage:

Designed For Swifts Weights Up To 1200kgs
Fitted With Over-Feed Sensors

Machine Voltages:

220v – 480 Volts 3 Phases + Neutral
50 – 60 Hertz

Air Requirements:

Single Feed Per Coiler 100 psi
Machine Dimensions (See Gallery)
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Delivering comfort through design

The Infinity Sleep Support System TM is a revolution in premium coil count spring unit manufacturing. Little surprise, really. As it can offer a significant 45% reduction in unit manufacturing costs and an amazing 60% reduction on units purchased from external sources.  Our unique system of Micro Gauge Wire Technology produces a remarkable spring unit that combines excellent durability and body conformity characteristics. It’s a process achieved in two stages, with production of the coil first, followed by assembly  of the final unit. Simple. But effective. Both of these high quality, patented systems have been designed to offer flexible production with high levels of reliability.

Savings

The Infinity Sleep Support System sets a new industry standard formula for premium spring unit production. Thanks to our Micro Gauge Wire Technology. Every Infinity unit has a high concentration of coils with a significant reduction in material content, while enhancing unit firmness and comfort.

45%

Saving on
Materials

150%

More Coils

25%

Taller Unit